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Physical / Mechanical Testing
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Description
Our material testing laboratory has state-of-the-art mechanical testing facilities which includes Tensile Testing, Impact Testing, Crack Tip Opening Displacement (CTOD), Fracture Toughness Test (FTT), Fatigue Test (FT), Bend and Hardness Test, Stress Rupture Test and many other destructive tests on metals. We are equipped with four UTM's that includes INSTRON and EU40/1 known for the quality of results. MS also provides High/Elevated Temperature Tensile test facility as required for materials in special application.
Our test facility has three Impact Testing Machines which includes two BS and one ASTM machine. Impact tests are regularly carried out at temperature ranging from +50°C to -196°C.
Hardness testing covers almost all range of scales required for testing of metals i.e. BHN, VPN, Rockwell etc. MS also offer's facility for many other destructive test covered National and International Specifications. All the instrument's and testing machines are calibrated in the presence of various inspection agencies like LRS, BV, DNV, EIL, IRS, ABS TUV etc.
Test Facilities
| Instruments |
No. |
Make |
| Universal Testing Machine INSTRON-5586 / 300 DX |
2 |
U.K. |
| Universal Testing Machine ZD-100 |
1 |
German |
| Universal Testing Machine ZD-40 |
1 |
German |
| Universal Testing Machine EU 40-1 |
1 |
German |
Servo Hydraulic Fatigue & Fracture Testing Machine
MTS 810 |
1 |
USA |
| Creep & Stress Rupture Tester - ATS 2230 |
2 |
USA |
| Impact Testing Machine for Charpy / Izod Test (BS) |
1 |
Indian |
| Impact Testing Machine for Charpy Test (ASTM) |
2 |
UK / USA |
| Rockwell / Rockwell Superficial Hardness Tester |
2 |
Indian |
| Brinell Hardness Tester |
1 |
Indian |
| Vickers / Brinell Hardness Tester |
2 |
German |
| Micro Hardness Tester |
1 |
Japan |
| Cupping Test Machine |
1 |
Indian |
| Profile Projector |
1 |
Japanese |
| Metallurgical Microscope (AXIOVERT 100 A) with Image Analyzer |
1 |
Swiss |
| ATCO Balance (upto 30 kgs) |
1 |
Indian |
| Surface Roughness Tester - Mitutoyo |
1 |
Japan |
| Fisher's Feritscope MP-30 |
1 |
German |
Charges
| Physical / Mechanical Testing |
Rate per Specimen (Rs)
Rates from 1st April 2008 |
| Tensile Test |
100/- |
| Tensile test for Thin Wire, Sheet/Stress Strain Diagram/0.2% Proof Stress |
300/- |
| Tensile Test - Above 30mm thick (Full thick) |
325/- |
Tensile Test for Torsteel Bar
Upto 20 mm Dia
Over 21 mm Dia to 28 mm
29 mm to 42 mm |
150/-
180/-
220/- |
Elevated Temp. Tensile Test
(Hot Tensile) 0-400'C (without xtensometer)
Every additional 100'C (Above 400'C)
(Hot Tensile) 0-400'C (with xtensometer)
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1000/-
200/-
3000/- |
| Flexural Test |
500/- |
| Breaking Load for Welded Torsteel |
200/- |
Bend Test on plates
Upto 20 mm thick/Dia.
Over 21 mm thick/Dia
Over 40 mm |
60/-
110/-
150/- |
| Bend Test on pipes Full Section |
220/- |
Re-Bend Test on Torsteel
upto 20 mm Dia
Over 21 mm Dia up to 28 mm
Over 29 mm to 42 mm |
90/-
120/-
180/- |
| Nick Break Test |
75/- |
| Flattening / Flaring Test / Flange Test / Crushing Test |
75/- |
| Hardness Test (Rockwell Brinell Vickers) with other tests |
70/- |
Only Hardness (Rockwell Brinell Vickers) per sample
Micro hardness Test
Case depth : Effective / total (each Line)
Hardness Transtion Curve |
100/-
300/-
600/-
650/- |
| Compression Test (on Springs / Concrete Cubes / Load Cell etc.) |
150/- |
Proof Load test for Nut
Upto 395KN load
Over 395KN load |
100/-
125/- |
| Sectional Weight / Unit Weight |
60/- |
| Impact Test |
BS |
ASTM |
ASTM (400J) |
| At Room Temp |
80/- |
160/- |
220/- |
| Upto -50°C |
100/- |
200/- |
260/- |
| Below -50°C |
140/- |
220/- |
300/- |
| Wedge load test on bolts |
100/- |
| Reverse Bend Test |
100/- |
| Testing on Clamps/Chain & Assemblies |
225/- |
| Surface Characteristics / Mean projected area |
170/- |
| Shear Test on Claded Plate / Bolts / Bars |
225/- |
| Surface Roughness Test |
500/- |
| Head Soundness Test |
120/- |
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© Metallurgical Services 2010
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